CNC Induction Heating Pipe Bending Machine for Petrochemical | High-Precision ASME/API Compliant Bending
Product Description


Feature
|
Feature |
Petrochemical-Specific Benefit |
|
High-Frequency Induction Heating |
Precise, localized heating (800–1100°C) eliminates overheating risks in heat-affected zones (HAZ), critical for maintaining material integrity in high-pressure piping. |
|
Full CNC Control System |
Siemens PLC + touchscreen control ensures ±0.1° bend angle accuracy and consistent wall thickness reduction (≤12%) across carbon steel, stainless steel, duplex, and Inconel alloys. |
|
Large Diameter & Thick-Wall Capability |
Processes pipes up to DN1600 (63") OD and 120mm wall thickness, supporting full-size API 5L grade pipes for high-pressure process lines. |
|
Advanced Ovality & Radius Control |
Real-time temperature monitoring and servo-driven feed systems maintain ovality ≤1.5% for 3D/5D/7D bends, meeting ASME B31.3 specifications for leak-tight joints. |
|
Water-Cooled Inductor & Cooling System |
Dual-circuit cooling prevents material grain growth and scaling, ensuring mechanical properties remain intact for harsh refinery environments. |
|
Heavy-Duty Hydraulic Push System |
100-ton+ push force for smooth, uniform pipe feeding, minimizing material stress and ensuring bend consistency in long production runs. |
Bending Capacity
• Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
• Pipe Diameter:57mm-1420mm
• Pipe wall thickness: 5-120mm
• Bending radius: 2D-5D, support customized 1.5D or over 6D
• Bending speed: 1-100mm/min
Bending Process

Technical Parameters
|
Model |
Pipe dia(mm) |
Wall Thickness(mm) |
Max Thrust(T) |
Radius |
Angle(°) |
Bending Speed(mm/min) |
Heating Power(KW) |
|
WGYC-219 |
76-219 |
18/28/40 |
60 |
>1.5D |
0-180 |
0.3-4 |
160 |
|
WGYC-325 |
76-325 |
18/28/40 |
70 |
>2.5D |
0-180 |
0.25-3 |
200 |
|
WGYC-426 |
108-426 |
18/28/40 |
100 |
>3D |
0-180 |
0.25-3 |
250 |
|
WGYC-530 |
159-529 |
18/28/40 |
120 |
>3D |
0-180 |
0.2-3 |
300 |
|
WGYC-630 |
159-630 |
18/28/40 |
160 |
>3D |
0-180 |
0.2-3 |
400 |
|
WGYC-720 |
219-720 |
18/28/40 |
180 |
>3D |
0-180 |
0.15-2.5 |
500 |
|
WGYC-830 |
219-830 |
18/28/40 |
220 |
>3D |
0-180 |
0.15-2.5 |
550 |
|
WGYC-1020 |
426-1020 |
18/28/40 |
260 |
>3D |
0-180 |
0.15-2.5 |
600 |
|
WGYC-1220 |
529-1220 |
18/28/40 |
300 |
>3D |
0-180 |
0.15-2.5 |
700 |
|
WGYC-1420 |
630-1420 |
18/28/40 |
350 |
>3D |
0-180 |
0.15-2.5 |
800 |
Application
• Refinery Process Piping: High-temperature, high-pressure elbows and bends for crude oil processing units
• Oil & Gas Transmission Pipelines: 3D/5D bends for long-distance API 5L grade pipes
• Chemical Plant Process Lines: Corrosion-resistant alloy bends for corrosive fluid handling
• Offshore & Subsea Projects: Duplex steel bends for deep-sea risers and flowlines
• Power Generation Facilities: Boiler and steam turbine piping systems


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