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Automatic Fast Heating Induction Pipe Bender from China Suppliers - Ideal for Nuclear Power Plants and Large Bending Radius Factory
Product Description
Automatic Fast Heating Induction Bending Tube/Pipe Bender is a high-precision, efficient, and intelligent pipe processing equipment, specially designed for bending metal pipes of various materials and specifications. Adopting advanced numerical control technology and induction heating principle, it breaks through the limitations of traditional bending methods, realizing precise forming of pipes with minimal deformation, and is widely used in petroleum, chemical, aerospace, shipbuilding, power engineering, and other key industries.
Features
The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency.
Core bend heating system with separate induction coils and spray rings, effectively solving the issue of coil damage. The induction coil features forward and backward scanning heating functions for smooth transitions.
3D Bending Expansion Function.
Miniature wireless handheld controller for single-person visual fixture position remote electrical control.
Ovality Control System & Thinning Rate Control System.
Open-close type machine tool platform with vertical hoisting for safe operation.
Quick assembly system for curved arm fixtures and machine tool safety guardrail.
Bending Capacity
Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
Pipe Diameter: 57mm - 1420mm
Pipe wall thickness: 5 - 100mm
Bending radius: 2D - 5D (Customized 1.5D or over 6D available)
Bending speed: 1 - 100mm/min
Bending Process
Technical Parameters
| Model | Pipe dia (mm) | Wall Thickness (mm) | Max Thrust (T) | Radius | Angle (°) | Bending Speed (mm/min) | Heating Power (KW) |
|---|---|---|---|---|---|---|---|
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions
1. What materials can this induction bending machine process?
The machine is designed to bend a variety of metal pipes, including Stainless Steel (SS), alloy steel, carbon steel, and Titanium pipes.
2. What is the maximum pipe diameter the machine can handle?
Our series covers pipe diameters ranging from 57mm up to a maximum of 1420mm, depending on the specific model selected.
3. Can the bending radius be customized?
Yes. While the standard bending radius is 2D-5D, we support customized requirements for 1.5D or radii exceeding 6D.
4. How does the induction heating system protect the coils?
The system uses separate induction coils and spray rings. This prevents the heating coils from being damaged by the cooling spray, significantly extending their lifespan.
5. Is the machine safe for single-person operation?
Yes, it features a miniature wireless handheld controller and an open-close platform for vertical hoisting, making it safe and efficient for a single operator to manage.
6. What industries typically use this equipment?
It is widely used in petroleum, chemical processing, aerospace, shipbuilding, and power engineering where high-precision pipe bending is required.