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China Suppliers Factory: Advanced Automatic Medium Frequency Induction Large Diameter Pipe Bender for 48-Inch Stainless Steel Pipelines
Product Description
Features
- The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency.
- Core bend heating system with separate induction coils and spray rings, eliminating the need for induction coils to both heat and spray-cool the steel pipe, effectively solving the issue of coil damage. The induction coil features forward and backward scanning heating functions for smooth transitions at the start and end of bending, preventing bulging during the bending process. The induction coil features display for vertical, horizontal, and front-back position coordinates.
- 3D Bending Expansion Function.
- Miniature wireless handheld controller, single-person visual fixture position remote electrical control for mobile operations.
- Ovality Control System.
- Thinning Rate Control System.
- Open-close type machine tool platform, vertical hoisting of steel pipes, safe operation.
- Quick assembly system for curved arm fixtures, enabling ground assembly of arc-shaped fixtures with safe and reliable operation.
- Machine tool safety guardrail, ensuring operational safety and reliability.
Bending Capacity
- Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
- Pipe Diameter: 57mm-1420mm
- Pipe wall thickness: 5-100mm
- Bending radius: 2D-5D, support customized 1.5D or over 6D
- Bending speed: 1-100mm/min
Bending Process
Technical parameters
| Model | Pipe dia (mm) | Wall Thickness (mm) | Max Thrust (T) | Radius | Angle (°) | Bending Speed (mm/min) | Heating Power (KW) |
|---|---|---|---|---|---|---|---|
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions
What pipe materials can the Induction Bending Machine process?
The machine is designed to bend metal pipes of various materials, including stainless steel (SS) pipe, alloy steel pipe, carbon steel pipe, and titanium pipe.
What is the range of pipe diameters and wall thicknesses supported?
It supports pipe diameters ranging from 57mm to 1420mm, and pipe wall thicknesses from 5mm up to 100mm, depending on the specific machine model configuration.
How does the core bend heating system protect the induction coils?
The machine features a separate configuration for the induction coils and spray rings. This eliminates the need for a single coil to perform both heating and spray-cooling functions, which effectively prevents coil damage.
What bending radius options are available?
The standard bending radius is 2D-5D. However, customized options for 1.5D or over 6D are fully supported to meet specific project needs.
What safety mechanisms are built into the equipment?
Operational safety is guaranteed through a machine tool safety guardrail, an open-close type machine tool platform for safe vertical hoisting of steel pipes, and a miniature wireless handheld controller that allows remote electrical control by a single operator.