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China Suppliers Factory: Automatic Induction Pipe Bender for 48-Inch Stainless Steel Pipelines in Oil & Gas Industry
Product Description
Features
- The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency.
- Core bend heating system with separate induction coils and spray rings, eliminating the need for induction coils to both heat and spray-cool the steel pipe, effectively solving the issue of coil damage. The induction coil features forward and backward scanning heating functions for smooth transitions at the start and end of bending, preventing bulging during the bending process. The induction coil features display for vertical, horizontal, and front-back position coordinates.
- 3D Bending Expansion Function.
- Miniature wireless handheld controller, single-person visual fixture position remote electrical control for mobile operations.
- Ovality Control System.
- Thinning Rate Control System.
- Open-close type machine tool platform, vertical hoisting of steel pipes, safe operation.
- Quick assembly system for curved arm fixtures, enabling ground assembly of arc-shaped fixtures with safe and reliable operation.
- Machine tool safety guardrail, ensuring operational safety and reliability.
Bending Capacity
- Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
- Pipe Diameter: 57mm-1420mm
- Pipe wall thickness: 5-100mm
- Bending radius: 2D-5D, support customized 1.5D or over 6D
- Bending speed: 1-100mm/min
Bending Process
Technical parameters
| Model | Pipe dia (mm) | Wall Thickness (mm) | Max Thrust (T) | Radius | Angle (°) | Bending Speed (mm/min) | Heating Power (KW) |
|---|---|---|---|---|---|---|---|
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions (FAQ)
A1: The machine is designed to bend metal pipes of various materials, including Stainless Steel (SS) pipes, alloy steel pipes, carbon steel pipes, and Titanium pipes.
A2: It supports a wide range of pipe diameters from 57mm up to 1420mm, and pipe wall thicknesses ranging from 5mm to 100mm.
A3: The standard bending radius covers 2D to 5D. Additionally, customized bending radii of 1.5D or over 6D can be supported.
A4: The system separates the induction coils from the spray rings. This design eliminates the need for a single induction coil to perform both heating and spray-cooling functions, which effectively prevents coil damage.
A5: Yes, it is equipped with a miniature wireless handheld controller that allows a single operator to visually adjust and control the fixture position remotely.
A6: It features an open-close type machine tool platform for safe vertical hoisting of steel pipes, a quick assembly system for curved arm fixtures, and a dedicated machine tool safety guardrail to ensure overall operational reliability.