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China Suppliers Factory Automatic Induction Pipe Bender for Large Radius Bending in Nuclear Power Plants
Product Description
Automatic Fast Heating Induction Bending Tube/Pipe Bender is a high-precision, efficient, and intelligent pipe processing equipment, specially designed for bending metal pipes of various materials and specifications. Adopting advanced numerical control technology and induction heating principle, it breaks through the limitations of traditional bending methods, realizing precise forming of pipes with minimal deformation, and is widely used in petroleum, chemical, aerospace, shipbuilding, power engineering, and other key industries.
Key Features
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The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency.
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Core bend heating system with separate induction coils and spray rings, effectively solving the issue of coil damage. Features forward and backward scanning heating for smooth transitions.
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3D Bending Expansion Function.
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Miniature wireless handheld controller for single-person visual fixture position remote electrical control.
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Integrated Ovality Control System and Thinning Rate Control System.
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Open-close type machine tool platform with vertical hoisting for safe operation.
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Quick assembly system for curved arm fixtures and machine tool safety guardrail ensuring reliability.
Bending Capacity
• Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
• Pipe Diameter: 57mm - 1420mm
• Pipe wall thickness: 5 - 100mm
• Bending radius: 2D-5D, support customized 1.5D or over 6D
• Bending speed: 1 - 100mm/min
Bending Process
Technical Parameters
| Model | Pipe dia (mm) | Wall Thickness (mm) | Max Thrust (T) | Radius | Angle (°) | Bending Speed (mm/min) | Heating Power (KW) |
|---|---|---|---|---|---|---|---|
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions
Q1: What materials can the Induction Bending Machine process?
It is designed for various metal pipes, including Stainless Steel (SS), alloy steel, carbon steel, and Titanium pipes.
Q2: What is the range of pipe diameters supported?
The equipment supports a wide range of diameters from 57mm up to 1420mm, depending on the specific model chosen.
Q3: Can the bending radius be customized beyond the standard 2D-5D?
Yes, we support customized bending radii such as 1.5D or radii exceeding 6D to meet specific project requirements.
Q4: How does the induction heating system prevent coil damage?
Our system uses separate induction coils and spray rings, meaning the coils are not required to both heat and spray-cool simultaneously, which significantly extends their lifespan.
Q5: Is the machine safe for single-person operation?
Yes, it includes a miniature wireless handheld controller and an open-close platform for safe vertical hoisting and remote electrical control by a single operator.
Q6: What industries typically use this induction pipe bender?
It is widely utilized in petroleum, chemical processing, aerospace, shipbuilding, and power engineering industries for high-precision pipe forming.