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China Suppliers Factory Automatic Medium Frequency Induction Pipe Bender for 48-Inch Stainless Steel Pipelines
Product Description
Automatic Fast Heating Induction Bending Tube/Pipe Bender is a high-precision, efficient, and intelligent pipe processing equipment, specially designed for bending metal pipes of various materials and specifications. Adopting advanced numerical control technology and induction heating principle, it breaks through the limitations of traditional bending methods, realizing precise forming of pipes with minimal deformation, and is widely used in petroleum, chemical, aerospace, shipbuilding, power engineering, and other key industries.
Key Features
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The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency.
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Core bend heating system with separate induction coils and spray rings, effectively solving the issue of coil damage. Features forward and backward scanning heating for smooth transitions.
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Advanced 3D Bending Expansion Function for complex geometry processing.
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Miniature wireless handheld controller for single-person remote visual operation and mobile flexibility.
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Precise Ovality and Thinning Rate Control Systems to ensure high-quality output.
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Open-close type machine tool platform with vertical hoisting for safe and reliable steel pipe handling.
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Quick assembly system for curved arm fixtures and integrated machine tool safety guardrails.
Bending Capacity
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Pipe Type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
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Pipe Diameter: 57mm - 1420mm
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Pipe Wall Thickness: 5mm - 100mm
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Bending Radius: 2D-5D (Support customized 1.5D or over 6D)
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Bending Speed: 1 - 100mm/min
Bending Process
Technical Parameters
| Model | Pipe Dia (mm) | Wall Thickness (mm) | Max Thrust (T) | Radius | Angle (°) | Bending Speed (mm/min) | Heating Power (KW) |
|---|---|---|---|---|---|---|---|
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions
What materials can the Induction Bending Machine process?
The machine is capable of bending a wide range of metal pipes, including Stainless Steel (SS), Alloy Steel, Carbon Steel, and Titanium pipes.
What is the maximum pipe diameter the machine can handle?
Our equipment supports pipe diameters ranging from 57mm up to a maximum of 1420mm, depending on the specific model selected.
How does the induction heating system protect the coils?
It uses a core bend heating system with separate induction coils and spray rings. This design ensures that coils are not used for both heating and cooling simultaneously, significantly reducing the risk of coil damage.
Can the bending radius be customized?
Standard bending radii are between 2D and 5D. However, we offer full support for customized requirements such as 1.5D or radii exceeding 6D.
Is the machine easy to operate for a single person?
Yes, the machine includes a miniature wireless handheld controller and a visual fixture position remote control, allowing for efficient single-person mobile operations.
What safety features are included?
Safety is prioritized with an open-close machine tool platform for vertical hoisting, secure ground assembly for fixtures, and integrated machine tool safety guardrails.