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China Suppliers Factory for Automatic Fast Heating Induction Bending Machine for Nuclear Power and Oil & Gas Industries
Product Description
Automatic Fast Heating Induction Bending Tube/Pipe Bender is a high-precision, efficient, and intelligent pipe processing equipment, specially designed for bending metal pipes of various materials and specifications. Adopting advanced numerical control technology and induction heating principle, it breaks through the limitations of traditional bending methods, realizing precise forming of pipes with minimal deformation, and is widely used in petroleum, chemical, aerospace, shipbuilding, power engineering, and other key industries.
Features
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The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency
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Core bend heating system with separate induction coils and spray rings, eliminating the need for induction coils to both heat and spray-cool the steel pipe, effectively solving the issue of coil damage. The induction coil features forward and backward scanning heating functions for smooth transitions at the start and end of bending, preventing bulging during the bending process The induction coil features display for vertical, horizontal, and front-back position coordinates.
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3D Bending Expansion Function
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Miniature wireless handheld controller, single-person visual fixture position remote electrical control for mobile operations
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Ovality Control System
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Thinning Rate Control System
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Open-close type machine tool platform, vertical hoisting of steel pipes, safe operation
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Quick assembly system for curved arm fixtures, enabling ground assembly of arc-shaped fixtures with safe and reliable operation
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Machine tool safety guardrail, ensuring operational safety and reliability
Bending Capacity
Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
Pipe Diameter: 57mm-1420mm
Pipe wall thickness: 5-100mm
Bending radius: 2D-5D, support customized 1.5D or over 6D
Bending speed: 1-100mm/min
Bending Process
Technical Parameters
| Model | Pipe dia(mm) | Wall Thickness(mm) | Max Thrust(T) | Radius | Angle(°) | Bending Speed(mm/min) | Heating Power(KW) |
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions
Q1: What materials can the Automatic Induction Bending Machine process?
The machine is designed for a wide range of metal pipes, including Stainless Steel (SS), alloy steel, carbon steel, and Titanium pipes.
Q2: What is the range of pipe diameters supported by this equipment?
Our induction benders can handle pipe diameters ranging from as small as 57mm up to a massive 1420mm.
Q3: Can the bending radius be customized beyond the standard range?
Yes, while the standard bending radius is 2D-5D, we offer support for customized requirements such as 1.5D or radii exceeding 6D.
Q4: How does the induction heating system protect the coils from damage?
The system utilizes separate induction coils and spray rings. This design ensures that coils are only used for heating and not for cooling, which effectively solves the common issue of coil damage.
Q5: Is the machine easy to operate for a single person?
Absolutely. The machine features a miniature wireless handheld controller, allowing a single operator to manage fixture positions and mobile operations via remote electrical control.
Q6: What safety features are included for the operators?
The equipment is fitted with machine tool safety guardrails and an open-close type machine platform for safe vertical hoisting of steel pipes, ensuring high operational reliability.