Send Email
010203040506
China Suppliers Factory for Automatic Induction Pipe Bender - Fast Heating Machine for Nuclear Power Applications
Product Description
Automatic Fast Heating Induction Bending Tube/Pipe Bender is a high-precision, efficient, and intelligent pipe processing equipment, specially designed for bending metal pipes of various materials and specifications. Adopting advanced numerical control technology and induction heating principle, it breaks through the limitations of traditional bending methods, realizing precise forming of pipes with minimal deformation, and is widely used in petroleum, chemical, aerospace, shipbuilding, power engineering, and other key industries.
Features
✓
The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency.
✓
Core bend heating system with separate induction coils and spray rings, effectively solving the issue of coil damage. Features forward and backward scanning for smooth transitions.
✓
3D Bending Expansion Function and Miniature wireless handheld controller for mobile visual operations.
✓
Precision control systems including Ovality Control and Thinning Rate Control.
✓
Open-close type machine tool platform with vertical hoisting for safe operation.
✓
Quick assembly system for curved arm fixtures and integrated safety guardrails.
Bending Capacity
●
Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
●
Pipe Diameter: 57mm - 1420mm
●
Pipe wall thickness: 5 - 100mm
●
Bending radius: 2D-5D (Support customized 1.5D or over 6D)
●
Bending speed: 1 - 100mm/min
Bending Process
Technical Parameters
| Model | Pipe dia(mm) | Wall Thickness(mm) | Max Thrust(T) | Radius | Angle(°) | Bending Speed(mm/min) | Heating Power(KW) |
|---|---|---|---|---|---|---|---|
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions
Q1: What types of pipes can the Induction Bending Machine process?
A: The machine is designed for various metal pipes, including Stainless Steel (SS), alloy steel, carbon steel, and Titanium pipes.
Q2: What is the range of pipe diameters supported by this equipment?
A: Our equipment covers a wide range of pipe diameters, from 57mm up to 1420mm, depending on the specific model selected.
Q3: How does the induction heating system improve efficiency?
A: It uses separate induction coils and spray rings to allow for rapid, localized heating. This prevents coil damage and ensures a smooth bending process with minimal deformation.
Q4: Can the bending radius be customized?
A: Yes. While the standard bending radius is 2D-5D, we support customized requirements for 1.5D or radius exceeding 6D.
Q5: What safety features are included for operators?
A: The machine includes a wireless handheld controller for remote operation, machine tool safety guardrails, and an open-close platform for safe vertical hoisting of pipes.
Q6: Is the bending speed adjustable?
A: Yes, the bending speed is fully adjustable, typically ranging from 1 to 100mm/min depending on the pipe specification and material.