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Customized Induction Pipe Bending Machine for Stainless Steel Pipelines - China Supplier and Factory with 530-1420mm Diameter
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Product Description
The CNC Induction Heating Pipe Bender is a high-precision, efficient, and intelligent pipe processing equipment, specially designed for bending metal pipes of various materials and specifications. Adopting advanced numerical control technology and induction heating principle, it breaks through the limitations of traditional bending methods, realizing precise forming of pipes with minimal deformation, and is widely used in petroleum, chemical, aerospace, shipbuilding, power engineering, and other key industries.
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Key Features
- The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency.
- Core bend heating system with separate induction coils and spray rings, eliminating the need for induction coils to both heat and spray-cool the steel pipe, effectively solving the issue of coil damage.
- The induction coil features forward and backward scanning heating functions for smooth transitions at the start and end of bending, preventing bulging.
- The induction coil features display for vertical, horizontal, and front-back position coordinates.
- 3D Bending Expansion Function.
- Miniature wireless handheld controller, single-person visual fixture position remote electrical control for mobile operations.
- Ovality Control System & Thinning Rate Control System.
- Open-close type machine tool platform, vertical hoisting of steel pipes, safe operation.
- Quick assembly system for curved arm fixtures, enabling ground assembly of arc-shaped fixtures with safe and reliable operation.
- Machine tool safety guardrail, ensuring operational safety and reliability.
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Bending Capacity
- Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
- Pipe Diameter: 530mm-1420mm
- Pipe wall thickness: 5-100mm
- Bending radius: 2D-5D, support customized 1.5D or over 6D
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Bending Process
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Technical Parameters
| Model | Pipe dia (mm) | Wall Thickness (mm) | Max Thrust (T) | Radius | Angle (°) | Bending Speed (mm/min) | Heating Power (KW) |
|---|---|---|---|---|---|---|---|
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions
Q1: What types of metal pipes can the CNC Induction Heating Pipe Bender process?
A: It is designed for various materials including stainless steel (SS), alloy steel, carbon steel, and Titanium pipes.
Q2: What is the range of pipe diameters supported by this equipment?
A: The machine supports a wide range of pipe diameters, specifically from 530mm up to 1420mm.
Q3: Can the bending radius be customized?
A: Yes, while the standard bending radius is 2D-5D, we support customized requirements for 1.5D or over 6D.
Q4: How does the induction heating system prevent coil damage?
A: The system uses separate induction coils and spray rings, meaning the coils don't have to perform both heating and spray-cooling simultaneously, which effectively solves the issue of coil damage.
Q5: What safety features are included for the operators?
A: The machine includes an open-close type tool platform for safe hoisting, a machine tool safety guardrail, and a miniature wireless handheld controller for safe remote operation.
Q6: Which industries typically use this induction bending machine?
A: It is widely used in high-demand sectors such as petroleum, chemical, aerospace, shipbuilding, power engineering, and other key industrial infrastructure projects.