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Energy-Saving VIM Vacuum Induction Melting Furnace - Top China Supplier & Factory for High-Value Alloys

Vacuum Induction Melting (VIM) is an advanced metal melting process that utilizes electromagnetic induction under vacuum conditions, making it ideal for producing high-value alloys. In this method, an induction furnace equipped with a refractory-lined crucible and surrounded by an induction coil is located within a controlled vacuum chamber. This setup ensures optimal melting of metals with precision, as the furnace is connected to a power source tuned to the specific frequency required for the furnace size and the materials being melted.

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During the VIM process, material is charged into the induction furnace under vacuum, and power is applied to initiate melting. Additional charges can be added to achieve the desired volume of molten metal. The refinement of the molten metal occurs under vacuum, where its chemistry is meticulously adjusted to achieve the precise specifications needed. Various techniques such as chemical reaction, disassociation, flotation, and volatilization are employed to remove impurities. When the ideal melt chemistry is reached, a preheated tundish is inserted through a specialized valve system into the hot tundish. This refractory tundish is positioned in front of the induction furnace, allowing the molten metal to be poured seamlessly into molds.

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VIM is essential for producing superalloys, stainless steels, magnetic and battery alloys, electronic alloys, and other high-performance materials. As a leading supplier and factory in China, we specialize in delivering top-notch VIM services to meet the demanding needs of the metal industry.

    Composition & Application

    It is composed of furnace body, cover, sensor, melting crucible, thermal insulation material, charging box, cover elevating mechanism, vacuum unit, middle frequency power, electrically-controlled cabinet, and temperature measuring instrument. Application: It is suitable for smelting and precise casting for ferrica-based, nickel-based, high-temperature alloy and other precise alloy and magnetic material.

    Technical Parameters

    Model Capacity (KG) Ltd Vac. (Pa) Max Temp. (℃) Power (KW) Frequency (Hz)
    ZLP-5 5 6.67*10-3 1800 50 8000
    ZLP-10 10 6.67*10-3 1800 50 4000
    ZLP-25 25 6.67*10-3 1800 100 2500
    ZLP-50 50 6.67*10-3 1800 100 2500
    ZLP-100 100 6.67*10-3 1800 160 2500
    ZLP-200 200 6.67*10-3 1800 250 2500
    ZLP-300 300 6.67*10-3 1800 300 1000
    ZLP-500 500 6.67*10-3 1800 500 1000
    ZLP-1000 1000 6.67*10-3 1800 700 1000
    ZLP-1500 1500 6.67*10-3 1800 1000 1000
    ZLP-2000 2000 6.67*10-3 1800 1500 1000

    Features

    Fast heating with less power loss.
    Melting range from 5kg to 1500kgs.
    Precise adjustment of alloy composition and melt homogenization.
    Environment friendly and energy saving.

    After-sales Service

    We have professional engineers to install and debug the equipment, and provide a 1-3 years warranty period for equipment quality. Our engineers who are responsible for after-sales service will pay regular technical visits for your smooth operation.

    Frequently Asked Questions

    Q1: What materials are suitable for smelting with this equipment? A: It is ideal for ferrica-based, nickel-based, high-temperature alloys, precise alloys, and magnetic materials.
    Q2: What is the maximum temperature capacity of the ZLP series? A: All models in the ZLP series can reach a maximum temperature of 1800℃.
    Q3: What range of melting capacities do you offer? A: We offer a wide range of capacities starting from 5kg up to 2000kg to meet different production needs.
    Q4: What are the main components of the furnace system? A: The system includes the furnace body, vacuum unit, middle frequency power, electrically-controlled cabinet, melting crucible, and sensor, among other essential parts.
    Q5: What kind of after-sales support do you provide? A: We provide professional installation and debugging by engineers, a 1-3 years warranty, and regular technical visits.
    Q6: Is the equipment energy-efficient? A: Yes, the equipment is designed for fast heating with less power loss, making it both environment friendly and energy saving.

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