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High-Density Metal Powder Production Equipment for 3D Printing - China Suppliers and Factory for Vacuum Gas Atomization
Product Description
The Vacuum Gas Atomization Induction Furnace is a high-end precision equipment dedicated to producing high-density metal powders for precision 3D printing. Integrating vacuum induction melting technology and high-pressure gas atomization process, it realizes the integrated operation of metal melting, purification, and atomization forming, which can produce spherical powders with high purity, uniform particle size distribution, and excellent compactness, providing core material support for the precision 3D printing industry in aerospace, medical devices, precision machinery, and other fields.
Key Features
- High Purity: Operates in a high-vacuum environment (up to 1×10⁻³ Pa), avoiding material oxidation and ensuring powder purity over 99.95%.
- Superior Quality: High-pressure gas atomization (2-15 MPa) produces powders with high sphericity (≥98%) and low porosity (≤0.5%).
- Customizable Size: Narrow particle size range (15-150 μm customizable) for excellent fluidity and sintering density.
- Intelligent Control: Closed-loop control for temperature, vacuum degree, and atomization pressure ensures stable production.
Technical Parameters
- Melting Capacity: 1-500KG
- Heating method: MF/HF induction heating
- Melting Power: 30-500KW
- Max Temperature: 1750℃
- Detection Method: Infrared or thermocouple
- Working Limit Degree: 6.67×10-1Pa
Industry Applications
• Precision 3D Printing: Core powder production for aerospace, medical, and machinery.
• Aerospace Industry: High-performance alloy powders for turbine blades and rocket nozzles.
• Medical Device Industry: Titanium and cobalt-chromium alloy powders for implants.
• Automobile Industry: High-density powders for engine and transmission parts.
• New Energy Industry: Alloy powders for lithium-ion battery electrodes and fuel cells.
Model Selection
| Model | Capacity (KG) | Power (KW) | Freq. (Hz) | Water Flow (T/h) | Water Pressure (Mpa) | Max Temp. (℃) |
|---|---|---|---|---|---|---|
| VIGA-1 | 1 | 20 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-3 | 3 | 25 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-5 | 5 | 30 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-10 | 10 | 60 | 2500 | 15-20 | 0.3 | 1800 |
| VIGA-25 | 25 | 100 | 2500 | 15-20 | 0.3 | 1800 |
| VIGA-50 | 50 | 160 | 1000 | 30-40 | 0.3 | 1800 |
| VIGA-100 | 100 | 200 | 1000 | 30-40 | 0.3 | 1800 |
| VIGA-200 | 200 | 250 | 1000 | 50-60 | 0.3 | 1800 |
| VIGA-300 | 300 | 300 | 1000 | 60-80 | 0.3 | 1800 |
| VIGA-500 | 500 | 400 | 1000 | 60-80 | 0.3 | 1800 |
| VIGA-1000 | 1000 | 800 | 1000 | 80-100 | 0.3 | 1800 |
* Other specifications can be customized based on requirements.
Frequently Asked Questions
The furnace operates in a high-vacuum environment (up to 1×10⁻³ Pa), which prevents oxidation and contamination, ensuring a powder purity level of over 99.95%.
The equipment can produce powders with a customizable particle size range, typically between 15-150 μm, suitable for various high-end additive manufacturing needs.
Yes, we offer models ranging from 1KG for laboratory use up to 1000KG for industrial-scale production. Custom specifications are also available.
It is ideal for high-performance alloys including titanium alloys, cobalt-chromium alloys, and other specialty metals used in aerospace and medical fields.
We utilize high-precision infrared sensors or thermocouples to ensure accurate real-time temperature detection up to 1800℃.
The high sphericity (≥98%) and low porosity (≤0.5%) ensure excellent fluidity and high sintering density, which are critical for precision 3D printed components.