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High-Density Metal Powder Production Equipment from China Suppliers - Vacuum Gas Atomization Induction Furnace Factory
Product Description
The Vacuum Gas Atomization Induction Furnace is a high-end precision equipment dedicated to producing high-density metal powders for precision 3D printing. Integrating vacuum induction melting technology and high-pressure gas atomization process, it realizes the integrated operation of metal melting, purification, and atomization forming, which can produce spherical powders with high purity, uniform particle size distribution, and excellent compactness, providing core material support for the precision 3D printing industry in aerospace, medical devices, precision machinery, and other fields.
Key Features
✓
Operating in a high-vacuum environment (up to 1×10⁻³ Pa), it avoids material oxidation and impurity contamination, ensuring powder purity over 99.95%. The high-pressure gas atomization system (2-15 MPa adjustable) produces powders with high sphericity (≥98%), narrow particle size range (15-150 μm customizable), and low porosity (≤0.5%).
✓
Equipped with intelligent closed-loop control for temperature, vacuum degree, and atomization pressure, ensuring stable and repeatable production cycles. Widely used in high-end additive manufacturing sectors.
Technical Parameters
Melting Capacity: 1-500KG
Heating Method: MF/HF induction heating
Melting Power: 30-500KW
Max Temperature: 1750℃
Detection Method: Infrared or thermocouple
Working Limit: 6.67×10⁻¹ Pa
Industry Applications
Precision 3D Printing (Additive Manufacturing)
Core powder production for aerospace, medical devices, and precision machinery fields.
Aerospace Industry
High-purity alloy powders for turbine blades, rocket engine nozzles, and satellite structural parts.
Medical Device Industry
Production of titanium alloy and cobalt-chromium alloy powders for medical implants.
Precision Machinery & Automobile
High-density powders for engine components and transmission system parts.
New Energy Industry
Alloy powders for lithium-ion battery electrodes, fuel cell components, and solar equipment.
Model Selection & Specifications
| Model | Capacity (KG) | Power (KW) | Freq. (Hz) | Water Flow (T/h) | Water Pressure (Mpa) | Max Temp (℃) |
|---|---|---|---|---|---|---|
| VIGA-1 | 1 | 20 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-3 | 3 | 25 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-5 | 5 | 30 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-10 | 10 | 60 | 2500 | 15-20 | 0.3 | 1800 |
| VIGA-25 | 25 | 100 | 2500 | 15-20 | 0.3 | 1800 |
| VIGA-50 | 50 | 160 | 1000 | 30-40 | 0.3 | 1800 |
| VIGA-100 | 100 | 200 | 1000 | 30-40 | 0.3 | 1800 |
| VIGA-200 | 200 | 250 | 1000 | 50-60 | 0.3 | 1800 |
| VIGA-300 | 300 | 300 | 1000 | 60-80 | 0.3 | 1800 |
| VIGA-500 | 500 | 400 | 1000 | 60-80 | 0.3 | 1800 |
| VIGA-1000 | 1000 | 800 | 1000 | 80-100 | 0.3 | 1800 |
* Other specifications can be customized based on requirements.
Frequently Asked Questions
Q1: What is the purity level of the metal powder produced?
The equipment operates in a high-vacuum environment (up to 1×10⁻³ Pa), ensuring a powder purity level of over 99.95% by preventing oxidation.
Q2: What particle size ranges can be achieved?
The particle size typically ranges from 15 to 150 μm, and it is fully customizable via the high-pressure gas atomization system.
Q3: What is the maximum melting capacity available?
We offer a range of models with melting capacities from as small as 1KG for R&D up to 1000KG for large-scale industrial production.
Q4: Can the furnace handle high-temperature alloys?
Yes, the furnace reaches a maximum temperature of 1750℃ to 1800℃, making it suitable for titanium, cobalt-chromium, and other high-performance alloys.
Q5: Is the atomization pressure adjustable?
Yes, the high-pressure gas atomization system is adjustable between 2-15 MPa to control the sphericity and particle distribution of the powder.
Q6: What industries benefit most from this equipment?
It is primarily used in aerospace, medical implants (orthopedics), precision automotive parts, and the new energy sector for battery electrode production.