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High-Density Metal Powder Production Equipment - Vacuum Gas Atomization Induction Furnace from China Suppliers & Factory
Product Description
The Vacuum Gas Atomization Induction Furnace is a high-end precision equipment dedicated to producing high-density metal powders for precision 3D printing. Integrating vacuum induction melting technology and high-pressure gas atomization process, it realizes the integrated operation of metal melting, purification, and atomization forming, which can produce spherical powders with high purity, uniform particle size distribution, and excellent compactness, providing core material support for the precision 3D printing industry in aerospace, medical devices, precision machinery, and other fields.
Features
✓
Operating in a high-vacuum environment (up to 1×10⁻³ Pa), it avoids material oxidation and impurity contamination, ensuring powder purity over 99.95%. The high-pressure gas atomization system (2-15 MPa adjustable) produces powders with high sphericity (≥98%), narrow particle size range (15-150 μm customizable), and low porosity (≤0.5%).
✓
With intelligent closed-loop control for temperature, vacuum degree, and atomization pressure, it ensures stable production. Widely used in aerospace, medical devices, and precision machinery, it provides core high-density powder materials for high-end additive manufacturing.
Technical Parameters
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Melting Capacity: 1-500KG
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Heating Method: MF/HF induction heating
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Melting Power: 30-500KW
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Max Temperature: 1750℃
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Temperature Detection: Infrared or thermocouple
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Working Limit Degree: 6.67×10⁻¹ Pa
Applications
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Precision 3D Printing (Additive Manufacturing) Core powder production for aerospace, medical devices, and precision machinery.
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Aerospace Industry High-purity alloy powders for turbine blades, rocket nozzles, and structural parts.
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Medical Device Industry Production of titanium alloy and cobalt-chromium alloy powders for implants.
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Precision Machinery & Automobile Industry High-density powders for engine components and transmission systems.
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New Energy Industry Alloy powders for lithium-ion electrodes, fuel cells, and solar equipment.
Model Selection
| Model | Capacity (KG) | Power (KW) | Freq. (Hz) | Cooling Water Flow (T/h) | Cooling Water Pressure (Mpa) | Max Temp. (℃) |
|---|---|---|---|---|---|---|
| VIGA-1 | 1 | 20 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-3 | 3 | 25 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-5 | 5 | 30 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-10 | 10 | 60 | 2500 | 15-20 | 0.3 | 1800 |
| VIGA-25 | 25 | 100 | 2500 | 15-20 | 0.3 | 1800 |
| VIGA-50 | 50 | 160 | 1000 | 30-40 | 0.3 | 1800 |
| VIGA-100 | 100 | 200 | 1000 | 30-40 | 0.3 | 1800 |
| VIGA-200 | 200 | 250 | 1000 | 50-60 | 0.3 | 1800 |
| VIGA-300 | 300 | 300 | 1000 | 60-80 | 0.3 | 1800 |
| VIGA-500 | 500 | 400 | 1000 | 60-80 | 0.3 | 1800 |
| VIGA-1000 | 1000 | 800 | 1000 | 80-100 | 0.3 | 1800 |
* Other specifications can be customized
Frequently Asked Questions
What is the purity of the metal powder produced?
Due to the high-vacuum environment (up to 1×10⁻³ Pa), the equipment ensures a powder purity of over 99.95% by avoiding oxidation and contamination.
What particle size range can be achieved?
The system typically produces powders within a 15-150 μm range, which is customizable based on the high-pressure gas atomization settings (2-15 MPa).
Which industries benefit most from VIGA technology?
It is primarily used in aerospace (turbine blades), medical (implants), precision machinery, and the new energy sector for battery electrodes.
Can the melting capacity be customized?
Yes, while standard models range from 1KG to 1000KG, other specific capacities and technical parameters can be fully customized to meet client needs.
What is the maximum operating temperature?
The equipment can reach a maximum temperature of 1750℃ to 1800℃, depending on the specific model and induction heating configuration.