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High-Density Metal Powder Production Equipment - Vacuum Gas Atomization Induction Furnace from China Suppliers & Factory
Product Description
The Vacuum Gas Atomization Induction Furnace is a high-end precision equipment dedicated to producing high-density metal powders for precision 3D printing. Integrating vacuum induction melting technology and high-pressure gas atomization process, it realizes the integrated operation of metal melting, purification, and atomization forming, which can produce spherical powders with high purity, uniform particle size distribution, and excellent compactness, providing core material support for the precision 3D printing industry in aerospace, medical devices, precision machinery, and other fields.
Key Features
Operating in a high-vacuum environment (up to 1×10⁻³ Pa), it avoids material oxidation and impurity contamination, ensuring powder purity over 99.95%. The high-pressure gas atomization system (2-15 MPa adjustable) produces powders with high sphericity (≥98%), narrow particle size range (15-150 μm customizable), and low porosity (≤0.5%).
With intelligent closed-loop control for temperature, vacuum degree, and atomization pressure, it ensures stable production. Widely used in aerospace, medical devices, and precision machinery, providing core high-density powder materials for high-end additive manufacturing.
Technical Parameters
Melting Capacity1-500 KG
Heating MethodMF/HF Induction
Melting Power30-500 KW
Max Temperature1750 ℃
Detection MethodInfrared/Thermocouple
Working Limit6.67×10⁻¹ Pa
Industrial Applications
Precision 3D Printing (Additive Manufacturing)
Core powder production for aerospace, medical devices, and precision machinery.
Core powder production for aerospace, medical devices, and precision machinery.
Aerospace Industry
Production of high-purity alloy powders for turbine blades, rocket nozzles, and structural parts.
Production of high-purity alloy powders for turbine blades, rocket nozzles, and structural parts.
Medical Device Industry
Manufacturing titanium and cobalt-chromium alloy powders for medical implants.
Manufacturing titanium and cobalt-chromium alloy powders for medical implants.
Precision Machinery & Automobile
High-density powders for engine components and transmission system parts.
High-density powders for engine components and transmission system parts.
New Energy Industry
Alloy powders for lithium-ion electrodes, fuel cells, and solar equipment.
Alloy powders for lithium-ion electrodes, fuel cells, and solar equipment.
Model Selection
| Model | Capacity (KG) | Power (KW) | Freq. (Hz) | Cooling Water (T/h) | Water Pressure (Mpa) | Max Temp (℃) |
|---|---|---|---|---|---|---|
| VIGA-1 | 1 | 20 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-3 | 3 | 25 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-5 | 5 | 30 | 2500 | 8-12 | 0.3 | 1800 |
| VIGA-10 | 10 | 60 | 2500 | 15-20 | 0.3 | 1800 |
| VIGA-25 | 25 | 100 | 2500 | 15-20 | 0.3 | 1800 |
| VIGA-50 | 50 | 160 | 1000 | 30-40 | 0.3 | 1800 |
| VIGA-100 | 100 | 200 | 1000 | 30-40 | 0.3 | 1800 |
| VIGA-200 | 200 | 250 | 1000 | 50-60 | 0.3 | 1800 |
| VIGA-300 | 300 | 300 | 1000 | 60-80 | 0.3 | 1800 |
| VIGA-500 | 500 | 400 | 1000 | 60-80 | 0.3 | 1800 |
| VIGA-1000 | 1000 | 800 | 1000 | 80-100 | 0.3 | 1800 |
* Other specifications can be customized
Frequently Asked Questions
What materials can be processed in this VIGA furnace?
The furnace is ideal for high-purity metal alloys, including titanium, cobalt-chromium, nickel-based superalloys, and other specialized powders for 3D printing.
What is the typical particle size of the produced powder?
The standard range is 15-150 μm, but it is fully customizable based on the gas pressure and nozzle configuration.
How does the vacuum environment benefit the production?
A high vacuum (up to 1×10⁻³ Pa) prevents oxidation and ensures the final powder has a purity level exceeding 99.95%.
What is the maximum temperature the furnace can reach?
The standard operating maximum temperature is 1750℃, with some models capable of reaching up to 1800℃.
Can the melting capacity be customized?
Yes, we offer a range from 1KG for laboratory use up to 1000KG for large-scale industrial production.
What industries use VIGA metal powders?
Primary industries include Aerospace, Medical Implants, Automotive, and New Energy sectors requiring high-density additive manufacturing materials.