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High-Quality 48-Inch Stainless Steel Pipe Bender - China Suppliers & Factory with Advanced Induction Technology
Product Description
Features
- The bending radius covers a wide range, eliminating the need to replace the bending arm, reducing labor intensity, and improving work efficiency.
- Core bend heating system with separate induction coils and spray rings, eliminating the need for induction coils to both heat and spray-cool the steel pipe, effectively solving the issue of coil damage. The induction coil features forward and backward scanning heating functions for smooth transitions at the start and end of bending, preventing bulging during the bending process. The induction coil features display for vertical, horizontal, and front-back position coordinates.
- 3D Bending Expansion Function.
- Miniature wireless handheld controller, single-person visual fixture position remote electrical control for mobile operations.
- Ovality Control System.
- Thinning Rate Control System.
- Open-close type machine tool platform, vertical hoisting of steel pipes, safe operation.
- Quick assembly system for curved arm fixtures, enabling ground assembly of arc-shaped fixtures with safe and reliable operation.
- Machine tool safety guardrail, ensuring operational safety and reliability.
Bending Capacity
- Pipe type: SS pipe, alloy steel pipe, carbon steel pipe, Titanium pipe
- Pipe Diameter: 57mm - 1420mm
- Pipe wall thickness: 5 - 100mm
- Bending radius: 2D - 5D, support customized 1.5D or over 6D
- Bending speed: 1 - 100mm/min
Bending Process
Technical Parameters
| Model | Pipe dia (mm) | Wall Thickness (mm) | Max Thrust (T) | Radius | Angle (°) | Bending Speed (mm/min) | Heating Power (KW) |
|---|---|---|---|---|---|---|---|
| WGYC-219 | 76-219 | 18/28/40 | 60 | ＞1.5D | 0-180 | 0.3-4 | 160 |
| WGYC-325 | 76-325 | 18/28/40 | 70 | ＞2.5D | 0-180 | 0.25-3 | 200 |
| WGYC-426 | 108-426 | 18/28/40 | 100 | ＞3D | 0-180 | 0.25-3 | 250 |
| WGYC-530 | 159-529 | 18/28/40 | 120 | ＞3D | 0-180 | 0.2-3 | 300 |
| WGYC-630 | 159-630 | 18/28/40 | 160 | ＞3D | 0-180 | 0.2-3 | 400 |
| WGYC-720 | 219-720 | 18/28/40 | 180 | ＞3D | 0-180 | 0.15-2.5 | 500 |
| WGYC-830 | 219-830 | 18/28/40 | 220 | ＞3D | 0-180 | 0.15-2.5 | 550 |
| WGYC-1020 | 426-1020 | 18/28/40 | 260 | ＞3D | 0-180 | 0.15-2.5 | 600 |
| WGYC-1220 | 529-1220 | 18/28/40 | 300 | ＞3D | 0-180 | 0.15-2.5 | 700 |
| WGYC-1420 | 630-1420 | 18/28/40 | 350 | ＞3D | 0-180 | 0.15-2.5 | 800 |
Frequently Asked Questions (FAQ)
What materials can this induction bending machine process?
The machine is highly versatile and capable of bending metal pipes of various materials, including Stainless Steel (SS) pipe, alloy steel pipe, carbon steel pipe, and Titanium pipe.
What are the maximum pipe diameter and wall thickness limits?
This induction pipe bender supports a wide pipe diameter range from 57mm up to 1420mm, and can handle pipe wall thicknesses ranging from 5mm to 100mm.
How does the core bend heating system prevent coil damage?
The system separates the induction coils from the spray rings. This configuration eliminates the need for a single coil to perform both heating and spray-cooling functions, which effectively solves the issue of coil damage.
What bending radii options are available?
The standard bending radius covers 2D to 5D. Additionally, we support customized configurations for 1.5D or over 6D to fit specific engineering needs.
What safety and control measures are integrated into the machine?
It features an open-close type machine platform for safe vertical hoisting, a dedicated machine safety guardrail, an Ovality Control System, and a Thinning Rate Control System to ensure high-quality, secure operations.