Water-Gas Combined Atomizer for Soft Magnetic Alloy Powder

Short Description:

The water-air combined atomization equipment is a highly intelligent, efficient, and high-performance atomization equipment which is mainly used for high-tech equipment in the development and production of new materials in fields such as aerospace, aviation, and intelligence. The working principle of the equipment is mainly through induction heating melting, which melts and insulates metal solid materials through induction heating. The melted metal liquid is poured into the intermediate pot, and flows through the guide pipe to the atomization device. When it flows through the spray plate to the atomization pipeline, high-pressure water is sprayed out of the high-pressure nozzle of the spray plate to form an atomization zone.This ensures that the product is not oxidized by air during the atomization process, and greatly improves the quality and performance of the product, especially for the production of materials with high magnetic induction performance requirements.

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Compostions

The whole water-gas combined atomizing system includes a smelting chamber, a tundish, a high-pressure water air combined atomizer, an atomization tower, a powder collection system, an air source and control system, a water cooling system, an electrical control system, a work platform, a dust removal system, a dehydration system, a drying system, a grading system, a batch system, etc.

Features

The medium frequency induction melting furnace is with fixed-point type which can ensure precise pouring.

The tilting drive mode of the furnace body is hydraulic tilting furnace, with stepless speed regulation, stable and safe. The tilting furnace is manually operated on site, with simple process and reliable operation.

The atomizing tower is made of optimal stainless steel equipped with inert gas inlet and liquid level monitoring sensor.

The main structural feature of the atomizer disc is to minimize the distance from the outlet of the water flow to the intersection of the liquid flow as much as possible, in order to reduce the energy loss caused by the attenuation of the water flow. At the same time, corresponding improvements are made to the outlet shape of the liquid guide pipe to form an effective negative pressure at the outlet of the liquid guide pipe, ensuring the stable atomization process.